Roof-Pro’s PP-3 riser penetration units have been used to provide watertight pipe and cable entry points into the building at Tonyrefail School near Cardiff, South Wales.

As part of a project worth £44 million, the school was delivered under the auspices of the Welsh government’s 21st century schools programme. It’s one of a number of ‘super school’ education projects to be delivered in Wales as part of an initiative to improve education in local areas, and all have to be delivered within a tight timescale to meet the target.

After discovering Roof-Pro, an Alumasc company, online and finding many positive reviews of similar work, Boyes Rees Architects chose to specify Roof-Pro roof service entry units as they are capable of dealing with larger circular duct sizes of 600mm and above, whilst still remaining watertight.

The PP-3 puts the waterproofing’s durability first in its design – for quick installation into the waterproofing membrane. Its design also encompasses easy access features, a powder coated aluminium finish for durability and cover flashing deep enough to permit vertical insulation.

Roof-Pro were also able to accommodate the client’s tight timescale and conducted the site visit, issued drawings for approval and delivered all products to site on time.

Roof-Pro’s Regional Technical Manager Jimi Ogunsola, who worked with Boyes Rees Architects to find the right product for the project, explained: “The Roof-Pro PP-3 access riser was perfect for this project, providing a watertight entry point to run larger roof-mounted cables, ducts and pipes into your building safely—a consistent, quality solution for necessary penetrative details on flat roofs.

“The design allows M&E trades easy access to run cables and pipes. Once installed, the building is immediately dry, and following trades can fully access the riser by temporarily removing the lid.”

Mark Harries of Whitehead Building Services, the contractor who worked on the project said: “Alumasc were a pleasure to work with for this project; communication was extremely important given the fast approaching deadline but all went smoothly.

“Even when we found ductwork and capping that had been installed already were not sufficiently watertight, airtight nor adequately insulated, we were able to communicate effectively and put plans in place to ensure that the extra work would not disrupt the timescale.”  

Mark went on to say: “We found Roof-Pro products very durable, and easy to install. They provide great value for money by offering a second-to-none watertight seal and excellent quality, which just can’t be substituted.”

Find and download more information about Roof-Pro’s PP-3 risers here: alumascroofing.co.uk/media/279595/rp-accessrisers-upstands-pp3-roofnek.pdf

Download a PDF copy here

New BBA certificates for the Hydrotech Hot-Melt Waterproofing system are now available on the Alumasc Roofing Systems website.

The main updates to the certificates are:

1. The roofing certificate confirms suitability for use on ‘completely flat roofs’ and at ‘zero-pitch’.

2. Hydrogard 50 is now included as an extra heavy duty protection sheet in both certificates.

3. Hydrogard 40 AR (anti-root) is included as an FLL rated root barrier in the roofing certificate.

To download the new Hydrotech Waterproofing BBA Certificate, click here. To download the new Hydrotech Damp Proofing BBA Certificate, click here.

Please note, you may need to refresh your web browser if you have downloaded a previous PDF of either BBA Certificate to access the new version(s).

Other BBA & ETA Certificates can be downloaded by clicking here.

Hydrotech has been BBA certified continuously since 1990, longer than any other hot-melt system, and also carries an ETA (European Technical Approval) Certificate (No 05/152).

The Hydrotech hot melt system provides seamless waterproofing ideal for high performance green roofs, podiums and highly detailed waterproofing or water feature schemes with zero product failures in over 50 years, the Hydrotech hot-melt system offers lifetime performance

If you would like any further information on Hydrotech system please click here, call us on 03335 771 700 or email roofing@alumasc-exteriors.co.uk.

An exclusive new housing development in the heart of London is the latest showcase for a range of waterproofing and green roof solutions from Alumasc.

Built by The Berkeley Group in the centre of Belgravia, the elite Ebury Square development offers a selection of one to four bedroom private residences.

Alumasc’s Registered Contractor Tilbury Contracts Ltd, installed a total of 3,800m² of Hydrotech monolithic membrane to the lightwell areas, podium roofs, individual balconies, wraparound terraces and penthouse balconies, which were all completed as inverted roof designs.  A Hydrotech anti-root waterproofing system, inverted roof insulation, drainage boards, extensive green roof substrates and sedum mats were also installed to the main roof areas. The courtyard was waterproofed and insulated and a drainage board installed providing support for the construction of deep planters, raised areas and stairways creating attractive landscaped gardens and protection for the car park below.

The project presented a major challenge in that it is situated directly over a London Underground route. The concrete slab at ground level was mounted on large anti-vibration springs, and isolated from the surrounding construction to prevent damage to the building from the vibration of trains below.  The resulting 50mm joint between the isolated and non-isolated structures, required appropriate waterproofing to prevent water entry into the basement below.

Working together, Alumasc and Tilbury Contracts strapped the joint using FlexFlash UN, an uncured neoprene rubber, with the full Hydrotech 6125 system abutting the joint edge on both sides to ensure it was watertight whilst also keeping the two slabs isolated. A brick upstand was built directly off the Hydrotech, and the full system was dressed from the previously waterproofed horizontal slab and up the face of the brickwork, and terminated with a cover flashing. This ensured successful waterproofing whilst not compromising the integrity of the specified system.

Richard Sawyer, construction and surveying manager with Tilbury Contracts, said:

“The roofing installation for the project was completed on time and to budget and has helped provide a sophisticated and desirable place for people to live in the heart of Belgravia.  The use of Hydrotech and the Blackdown green roofing system from Alumasc complemented the build perfectly – Hydrotech is a very secure system which is easy to work with and suited the awkward detailing better than any alternative product would have. The green roof is not only visually pleasing but provides strong environmental credentials whilst offering additional benefits such as noise insulation.”

Alumasc’s Hydrotech is a hot melt system which provides seamless waterproofing ideal for high performance green roofs, podiums and highly detailed waterproofing or water feature schemes. It is manufactured using a minimum of 10% post-consumer recycled material, is BBA accredited and has European Technical Approval.

Blackdown Green Roofs from Alumasc are constructed from a range of components that replicate the natural growing environment for plants, without requiring the same depth and weight of construction.

If you would like any further information on Alumasc’s Roofing Systems, please click here, call us on 03335 771 500 or email roofing@alumasc-exteriors.co.uk.

A Blackdown green roof from Alumasc provides one of the main features at the new School of Architecture and Construction at The University of Greenwich.

Officially opened in December 2014, the £78m new-build development is based in Stockwell Street within Maritime Greenwich on the UNESCO World Heritage Site. The project also included a new library, and features a series of terraced roofs, comprising 14 interlinked teaching gardens, forming the largest multifunctional roof space in London.

To facilitate this pioneering green roof design, a total of  3,407m² of green roofing System from Alumasc was specified by architects, Heneghan Peng, and Landscape Architects Allen Scott, and installed by Blackdown.

The new building had to be ‘demonstrably sustainable’ in the sense that both it, and its facilities, minimise their environmental impact and use of resources. The Blackdown green roof system creates a living laboratory where the sustainability of new ideas in landscape and architecture can be tested, and innovations developed and applied.

Glenn O’Brien, Architect at Heneghan Peng, commented:
“Our design proposals had to reflect the location’s status as a UNESCO World Heritage site while remaining sensitive to the neighbouring buildings, particularly the residences to the rear of the site. Incorporating the interlinked landscaped roofs allowed us a creative approach in dealing with these challenges.

“The green roof system underpins all of the landscaping on the roofs. We see it as the base infrastructure that allows for either soft or hard landscaping permutations. This proved very useful as the design progressed with different planting options, and we were secure in the University of Greenwich knowledge that the green roof system would be able to accommodate them. The zero-fall system also allowed us to achieve very large spans and roof areas with minimum difficulty.

“There is naturally a great deal of excitement about the future of research at the University of Greenwich and these roofs are already helping students and staff to extend their understanding of environmental infrastructure and of landscaped and green spaces across increasingly urbanised areas.”

The 14 interlinked terraces have already been received a BREEAM Innovation award due to their educational and research aims. Blackdown green roofs from Alumasc are constructed from a range of components that replicate the natural growing environment for plants, without requiring the same depth and weight of construction.

Green roofs absorb CO₂, improve a building’s thermal performance, increase rainwater retention thereby reducing storm water run-off, and reduce the life-cycle costs of a roof by protecting it from climatic changes, UV light and mechanical damage.

For further details of Alumasc’s full range of waterproofing systems call 03335 771 500.

Alumasc Roofing Systems along with Mitie Tilley Roofing have recently completed the installation of a 1500 m² Derbigum high performance waterproofing system at Crown Bevcan, Carlisle.  Crown, UK beverage can manufacturers and one of the largest packaging companies in the world, were investing £2 million into the upgrade of their production line at Botchery.

As the 3rd highest producer of beverage cans globally and with net sales in 2014 of $9.1 billion, it was essential that Crown had peace of mind that any refurbishment works carried out at their Botchery plant would result in the waterproofing integrity of their works being guaranteed long term. To this end, Alumasc Roofing were approached to provide a waterproofing system that could be installed with this key aim in mind.

Richard Emerson, Alumasc Roofing Area Manager and the Alumasc Technical Team worked very closely with the Client and Mitie Tilley Roofing to ensure the waterproofing solution specified met the demanding requirements of this project and site conditions.

Challenges:

The most challenging aspect of the project was to keep the site live with no interruption to the production process. This was overcome with thorough planning and organisation. The Client, Mitie Tilley Roofing and Alumasc worked closely to facilitate site deliveries at timed intervals and coordinate site inspections to strict time schedules.

Design Considerations:

Communication was key with this scheme and attention to detail was paramount. The existing building required a robust and versatile waterproofing system to upgrade the manufacturing office, yet the aesthetics of the original building had to be taken into account.

Allied to these requirements, the waterproofing specified had to have superior performance characteristics in relation to the prevention of external fire spread and penetration.

The Derbigum Solution

Taking all these factors into account, Derbigum was the natural choice not only due to its ‘unrestricted’ classification in relation to fire, but also the Alumasc 30 Year Insurance Backed Warranty offered for this project.  The Derbigum system provided superior performance and waterproofing longevity for the future of their works.

Derbigum is a BBA approved system, with a life expectancy in excess of 30 years.  It is suitable for flame-free and cold application to warm roofs with metal, concrete or plywood decks and inverted roofs with concrete decks.

If you would like any further information on Derbigum waterproofing membranes please click here, call us on 03335 771 700 or email roofing@alumasc-exteriors.co.uk.

A number of Alumasc Exterior Building Products Ltd’s office-based team at St Helens have raised over £500 for ‘Movember’.During November each year, Movember encourages the growth of moustaches on thousands of men’s faces in the UK and around the world, raising vital funds and awareness for men’s health, specifically prostate cancer and testicular cancer.

From the 1st of November Alumasc’s clean shaven team faced a month of growing and grooming their moustaches. Known as ‘Mo Bros’, participants become walking, talking advertisements for the entire month raising awareness by prompting private and public conversation around the often ignored issue of men’s health.

Funds raised in the UK are directed to programmes run directly by Movember and their men’s health partners, Prostate Cancer UK and the Institute of Cancer Research.

Movember works with partners to ensure that Movember funds are supporting a broad range of innovative, world-class programmes in line with strategic goals in the areas of awareness and education, survivorship and research.

John Carter, Alumasc’s Façade Systems MD congratulated the fundraising efforts of the team. John joined in the fun with colleagues, sporting a fetching ‘home-made’ moustache, along with Product Director Simon Poe at the presentation of ‘Alumasc’s best Movember moustache’ – presented to Despatch Manager, Andy Langley.

Well done to all involved in this worthy cause. More information on Movember can be found at: http://uk.movember.com

Alumasc’s ZinCo green roof system and Hydrotech structural waterproofing were key elements in the EcoCampus at Hamilton International Park, a uniquely sustainable business community located south east of Glasgow.

Built by Balfour Beatty, the EcoCampus is designed to provide a sustainable foundation delivering high performance buildings with EPC & BREEAM ‘Carbon Neutral’ & ‘Excellent’ Status. The EcoCampus accommodates businesses within three Grade A carbon neutral buildings totalling 223,800 square feet.

The ZinCo intensive green roof system features planter zones, small plants, shrubs and bushes and was an important part of the development’s environmental focus. Briggs Amasco installed the green roof over approximately 7,500m2 of Alumasc’s Hydrotech MM6125 structural waterproofing. The roof also features Alumasc’s Harmer AV Roof Outlets.

Client, HFD Group, was influential in the specification of Hydrotech as they had used ZinCo green roofs on other parts of the Park and were keen to achieve a high performance waterproofing solution for the podium car park.

The green roof provides recreational space for people and a rich habitat for wildlife, as well as facilitating reduced water run-off and lower noise levels. The greater substrate depth of the intensive roof also provides particularly good insulation properties.

ZinCo Intensive green roofs replicate ground-based landscaping for recreational use and are suitable for new build schemes with roof and podium decks. They offer the benefits of a small urban park and support a wide range of plants, trees and shrubs, having a typical substrate depth that ranges from 150-1500mm.

Hydrotech is the first choice for zero falls waterproofing on inverted green roofs and hard landscaped podium structures in new build applications. It is manufactured using 10% post-consumer recycled material, is BBA accredited and has European Technical Approval ETA-05/0152. Hydrotech is designed to last for lifetime of the structure and is available with a choice of warranties.

For further details on Hydrotech MM6125 structural waterproofing click here.

For further details about Alumasc’s range of Green Roof systems click here.

Alumasc’s Euroroof Mastergold flat roof membrane has provided the optimum waterproofing solution for the urgent roof refurbishment on the sports complex at Wymondham College in Norfolk.

Alumasc – called in by roofing contractors, TC Garrett Ltd – recommended stripping back the roof to the concrete deck and replacing it with a new warm roof incorporating a cut to falls tapered system which would solve the problems of the standing water.

Euroroof Mastergold was chosen due to its suitability for warm roof refurbishment applications. The 20-year warranty was an important factor in the specification, and both roofing contractor and client were impressed with the aesthetics of the charcoal mineral finish.

TC Garrett installed 1200 square metres of Euroroof Mastergold over a thermo-adhesive underlay. The installation involved intricate detailing around new rooflights.

Euroroof Mastergold transforms working with traditional bituminous membranes, speeding up installation time without compromising long-term performance. Euroroof is a fully warranted system that offers high tensile strength and pliability and excellent resistance to puncture and UV degradation. The Mastergold membrane is available with a black mineral finish and can be used with a range of insulations to suit specification and U-value parameters.

For further details on Alumasc’s Euroroof Mastergold and the full range of waterproofing systems click here.

A complete package of Waterproofing solutions from Alumasc has been used on the newly extended Ashfield House, the HQ of Ashfield In2Focus, part of the Sales, Marketing and Medical Division of United Drug plc.

The newly extended training and management facility based in Leicestershire, boasts a striking and sustainable design from architects shedkm of Liverpool, which demanded the innovative use of multiple roofing systems including Hydrotech Structural Waterproofing, Derbigum Bituminous Membranes and a ZinCo Extensive Green Roof.

The design comprises three separate roof areas – a car stacking system, a first floor extension to the existing building and a new build rooftop pavilion – each demanding specific roofing solutions. Its success was made possible due to the flexibility of Alumasc systems and the combined skills of the design team, the Alumasc approved installer Monarch Roofing Co and main contractor Sisk.

The Hydrotech hot-melt system was installed on the inverted roof of the first floor extension and provided a continuous monolithic fusion to an existing Hydrotech waterproofing system. Hydrotech is manufactured using 10% post-consumer recycled material and has European Technical Approval ETA-05/0152.

The rooftop pavilion demanded an unusual solution of a 600m2 hybrid zero falls roof, combining both Hydrotech and Derbigum membranes. The use of Hydrotech over the metal deck enabled the roof to be kept lightweight. Warm roof insulation was laid on top of the Hydrotech and finished with a Derbigum high performance cap sheet.

Finally, an extensive ZinCo green roof was installed over Hydrotech to the roof of the steel car stacking units to soften the impact of the units on the view from overlooking residential buildings. ZinCo Green Roofs from Alumasc are available in four broad application categories to suit all needs from extensive sedum roofs to fully landscaped parkland, backed up by alternative waterproofing systems to provide a complete roofing solution from a single source.

For more information, on Hydrotech, click here

The Hydrotech MM6125 Structural Waterproofing system from Alumasc has been used in the construction of the Scottish Centre for Regenerative Medicine (SCRM) – a brand new 9000m2 research facility for the University of Edinburgh.

The £35 million SCRM building was designed by architects Sheppard Robson and built by Miller Construction. Its stunning design includes a number of innovative renewable technologies resulting in a world-leading facility that is both energy efficient and significantly reduces operational costs. The project won the Considerate Constructors Scheme Gold award 2011.

Approximately 1500m² of Hydrotech was installed on the protected roof area by Alumasc’s approved contractor, Grainger Building Services Ltd, using the proven hot melt liquid application method. Hydrotech is a seamless waterproofing membrane that proved ideal for the intricate detailed design elements of the unusual roof. The highly efficient system has also helped the SCRM in becoming the first BREEAM “Excellent” research facility in the UK, achieving a target U-value of 0.15W/m²k.

Throughout the design and installation stages, Alumasc worked closely with Grainger Building Services to successfully meet the varied demands of the project. There were numerous plant decks requiring roof penetrations but it was essential that there could be no risk of water ingress into the building. At this point, Hydrotech came into its own, offering a high performance bituminous rubber blend allowing fast and simple installation around the penetrations and various architectural features including two glass atriums.

Hydrotech unique formulation guarantees lifetime performance and is manufactured using 10% post-consumer recycled material.

Hydrotech is fully warranted, BBA accredited and has European Technical Approval ETA-05/0152.

For more information on Hydrotech, click here

Hydrotech MM6125 Structural Waterproofing and a ZinCo Green Roof system from Alumasc have been successfully used on the new £44 million campus of Belfast Metropolitan College. The project recently won Environmental project of the Year at the Sustainable Ireland Awards 2011 and has achieved one of the top BREEAM ratings.

The impressive 20,000m² facility, designed by Todd Architects, is set around an inner courtyard and roof garden. 4,000m² of Hydrotech was installed on the concrete podium of the courtyard which is situated above a basement car park.

Landscape architects, Paul Hogarth, specified Hydrotech as part of the green roof package as it can be installed with zero falls, thereby keeping podium height as low as possible. Combined with Hydrogard protection layers and root barriers, Hydrotech offered the ideal waterproofing solution for use beneath Alumasc’s ZinCo Intensive Green Roof.

ZinCo Intensive Green Roof systems enable virtually any type of ‘garden’ landscape to be created and the deep substrate can support a range of plants, trees and shrubs. The College courtyard, where the ZinCo system was installed, offers the benefits of a small urban park, providing a welcome habitat for wildlife as well as additional recreational space for the students.

At Belfast College, Hydrotech impressed main contractor, Patton, who approved its use following a demonstration of its benefits at Alumasc’s headquarters. Roofing Contractors on the scheme were Willart Roofing, who received full training from Alumasc to ensure a successful installation.

For more details on Hydrotech, click here

For more information on ZinCo Green Roofs, click here

Alumasc’s Hydrotech waterproofing and ZinCo green roof systems have played a key role in creating high quality new homes and leisure spaces at Kidbrooke Village in London SE3.

The regeneration project by Berkeley, meets Code 3 for Sustainable Homes and provides for approximately 4,000 private and affordable homes, surrounded by open space, shops, community facilities and an improved transport system.

The specified systems met a strict list of criteria from Berkeley who required a BBA accredited structural waterproofing solution that could be laid to zero falls and would last the lifetime of the scheme. Hydrotech proved ideal for this project as its monolithic nature enabled its use in the phased construction and allowed quick installation.

The first apartments in Phase 1, City point, are now complete, incorporating Hydrotech and ZinCo systems on the podium areas, private balconies, terraces and main roof areas. The roofing specification included Hydrotech inverted waterproofing systems with Hydrogard 20 for the hard landscaped areas and Hydrogard 40 Anti-Root for the soft landscaped areas. The ZinCo intensive and semi-intensive green roofing areas contain growing substrate and appropriate planting.

In total, Tilbury Contracts will install over 12,000m² of Alumasc waterproofing across a total of seven blocks. Tilbury, who were already prequalified to work with Berkeley, put together a highly experienced and trained team of installers who brought Phase 1 of the project to a successful conclusion.

For more information on Hydrotech, click here

For more information on ZinCo Green Roofs, click here

Alumasc’s Derbigum Rapido waterproofing system is a key component in the UK’s largest curved green roof – installed at the new Peacehaven Wastewater Treatment works in East Sussex.

The roof itself covers over 17,000m² – the equivalent of 2.5 football pitches – and required over 16,000m² of Derbigum Rapido.

The sustainable roofing solution roof helped to secure planning permission for the Peacehaven facility, following a decade of delays, by convincing planners of its ability to marry perfectly with the surrounding countryside.

The Derbigum Rapido waterproofing system was a vital element of the green roof and one of the main contributors to the success of the project. The roofing solution was developed by Alumasc and their approved contractor, Prater Ltd who installed over 16,000m² of Derbigum Rapido over the HPS200 coated metal deck single ply structure.

Derbigum waterproofing systems combine durability with the speed and ease of installation of a single layer system. Options are available for completely flame-free, high speed spray installation (in excess of 800m² per day) which is BBA approved and fully warranted.

For more information on Derbigum, click here

Hydrotech MM6125 Structural Waterproofing from Alumasc, has been used on the new Sainsbury Laboratory, overcoming numerous challenges presented by the roof’s unusual design.

The award-winning scheme, designed by architects Stanton Williams is an 11,000m² plant science research centre set in the University of Cambridge Botanic Garden. The concrete roof deck features a range of complex details such as photovoltaic panels, roof lights, exposed roof edge details and sunken wells housing mechanical and electrical services.

Alumasc’s Approved Contractor Fenland Flat Roofing installed 6000m² of Hydrotech MM6125 structural waterproofing over the concrete roof deck during a six-month period which took them through the winter of 2010/11. The Hydrotech system was chosen for its high performance bituminous rubber blend which allows fast and simple installation over complex roof details and around penetrations.

The building’s environmental features also tested the skill of the installers. Pebbles were used as ballast around the photovoltaic cells, whilst paving slabs have been used as walkways to provide access to the sunken wells which are designed to hide the M&E services below the roofline.

The project has won several major awards including 2011 World Learning Building of the Year WAF Award; the 2011 Concrete Society Award and was highly commended in the Major Project category of the British Construction Industry Awards. It has also been awarded a BREEAM “excellent” rating for its outstanding environmental performance.

Manufactured using 10% post-consumer recycled material, Hydrotech’s unique formulation guarantees lifetime performance.  Hydrotech is fully warranted, BBA Accredited and has European Technical Approval ETA-05/0152.

Click for more information on Alumasc’s Structural Waterproofing Systems

 A Derbigum warm roof system from Alumasc has been used in the roof refurbishment of Doddington Community Hospital in Cambridgeshire – a project requiring complex liaison between the contractors who were working around the demands of one of Europe’s largest ever temporary roofs throughout the installation.

The hospital roof had come to the end of its lifecycle and urgently needed replacing.  Following the consideration of a number of options, the client,  NHS Cambridgeshire, decided the entire roof should be replaced.

The versatility of Alumasc’s Derbigum system was a major contributor to the work being finished on schedule, despite the scale of the project and the complicated logistics.

The main contractor, Morgan Sindall, was asked to remove the existing waterproofing and deck and install a new plywood deck. Alumasc approved contractor, Camflat Roofing, installed 1700m² of the Derbigum warm roof system with a mineral surfaced Derbigum cap sheet, carrying a 20 year warranty. The system comprised a 4mm thick dual reinforced Derbigum membrane based on APP modified bitumen with a decorative mineral weathering surface, offering a combination of high performance protection plus speed and convenience of installation.

A huge HAKI temporary roof was used on the project to prevent any possibility of water ingress into the hospital while the roof was being replaced, enabling it to stay open to patients. Even though the temporary roof was one of the largest ever erected in Europe, it still only covered half of the space being re-roofed. All work in progress had to take place under the covered section which was moved on rails to the other end of the roof half way through the job. The work also included detailing around new windows, roof lights, and plant and courtyard areas.

Mick Smith of Camflat Roofing comments: “This job was complex in terms of the logistics and working under the temporary roof. Alumasc’s advice and support during the project was highly valuable and the speed and versatility of Derbigum was also a major factor in successfully completing the job.”

Derbigum warm roof systems combine the proven durability of the Derbigum range, with the speed and ease of installation of a single ply system. Options are available for completely flame-free, high speed spray installation (in excess of 1000m2 per day) which is BBA accredited and fully warranted.

For more information on Alumasc’s Derbigum high performance roofing membranes, click here 

Alumasc provided a comprehensive package of high performance roofing products to the Downe Hospital in Downpatrick, Northern Ireland.

Designed by the URS / Scott Wilson Group, Downe Hospital is a £64million state-of-the-art healthcare facility, delivered by the South Eastern Health and Social Care Trust to provide a wide range of healing services to the local community.

Hydrotech MM6125 Structural Waterproofing and Derbigum Single Layer membrane were specified by the designers who had a good relationship with Alumasc’s Technical Team, following the successful use of their roofing products on a number of previous projects in Northern Ireland. The package provided a complete waterproofing solution supported by Alumasc’s unrivalled technical expertise and warranties.

13,000m² of Hydrotech MM6125 was installed by approved contractor Grainger Building Services, across various areas of the roof requiring a structural waterproofing solution. Lightweight, tough and flexible, BBA Accredited Hydrotech is ideal for protected roofs, plaza decks, green roofs, water features and access roadways. The system offers a unique formulation combined with reinforcement to guarantee lifetime performance.

9000m² of Derbigum Mineral in a light grey finish was installed on the flat roof areas. Derbigum is BBA Accredited and manufactured under ISO9000 & 14001 Quality and Environmental Management Standards. The system is available in a choice of finishes and colours including the fine mineral chippings specified for the hospital. Its many benefits include flexibility, excellent fire ratings, stronger reinforcement and suitability for all methods of application.

2000m of Alumasc’s Aluminium Skyline Copings have also provided an economical and easily installed finish to the parapets on all the flat roof areas.

For more information on Alumasc’s range of Structural Waterproofing systems, click here

Alumasc’s Derbigum Waterproofing system has played a key role in vital refurbishment work carried out on a prestigious London residential scheme.

Boss House is an upmarket warehouse conversion situated in the Shad Thames District of London. The existing 14-year-old roof urgently needed a complete upgrade, requiring Alumasc to work closely with Lamberts Chartered Surveyors to provide an innovative solution which would avoid the displacement of residents for the duration of the works. Whilst conventional approaches such as temporary roofing would have been prohibitively expensive and highly inconvenient for residents, Alumasc rose to the challenge, providing a competitively priced solution enabling everyone to remain in the building throughout.

The proposal involved attaching a new plywood base to the existing standing seam roof using timber packers fixed into the metal structural purlins. Working with the installer Tower Asphalt Ltd, Alumasc carried out tests on the roof to ascertain the correct fixings and to confirm that it would be possible to carry out work with residents still inside the premises. Tower Asphalt installed 1600m² of 4mm Derbigum Mineral Charcoal, and throughout the project Alumasc liaised closely with the building surveyor, to ensure a smooth operation resulting in work being completed ahead of schedule.

Designed for situations requiring high performance and time efficiency, Derbigum Waterproofing was the ideal solution for Boss House, applying the proven durability of Derbigum with speed and ease of installation. Options are available for completely flame-free, high speed spray installation (in excess of 1000sq.m per day) which is BBA approved and fully warranted. The system is suitable for use on warm roofs with metal, concrete or plywood decks, both for re-roofing or new build applications.

For more information on Derbigum, click here

Alumasc has provided a stunning ZinCo green roof for Coworth Park Hotel Spa, the ‘ground breaking’ new eco-luxury spa opened by the Dorchester Collection.

The luxurious spa is situated in Ascot on the borders of Windsor Great Park, buried within the natural contours of the landscape. The building is camouflaged by the ZinCo green roof which is also being used to cultivate thyme, lavender, chamomile and other fragrant herbs for use in natural treatments at the Spa. The pioneering design by architects, Purcell Miller Tritton, has kept the building’s volume and footprint to a minimum whilst intimately relating the spa to its sensitive green belt setting.

Throughout the design and installation, Alumasc liaised closely with Purcell Miller Tritton to find the optimum solution for the unique semi circular design of the Spa’s pitched curved roof.  A total of 700m² of extensive and semi-intensive green roof systems were installed by M&J Flat Roofing over a Derbigum Warm Roof waterproofing system, also from Alumasc.

Click here for further details of Alumasc’s green roofs

Ckick here for further details of Alumasc’s Derbigum Waterproofing Systems

Alumasc have donated  their Firestone RubberGard® EPDM single ply roofing system to Balsall Heath Church Centre in Birmingham as part of a unique refurbishment project.

The Church’s new roof represents the UK’s very first use of  an innovative Photovoltaic System from Advanced Green Technologies (AGT) with Firestone RubberGard® EPDM.

Rubbergard® provides outstanding performance at extremes of both hot and cold temperatures, making it AGT’s system of choice for use with AGT Flexlight solar panels.

Installation of the roof was carried out by Close Building Services of Doncaster and Birmingham, a Firestone Approved Installer who worked closely alongside Jericho Construction for the duration of the project.

Reverend Catherine Grylls of Balsall Heath Church Centre comments, “We are delighted with all the help given to allow this project to go forward. The Centre hopes to be a beacon of environmental sustainability. We will earn useful income for supplying clean electricity which will help to fund our work with local elders and we are delighted that this project will also benefit local unemployed young people through our partnership with the Jericho Foundation. For us as Christians it is vital that we try to live well with creation, locally and globally, and so environmental sustainability and addressing inequality are key issues for us.”

For more information on Firestone RubberGard® EPDM from Alumasc, click here.

Download the brochure here.

Green roofs have been increasingly heralded as solutions to many of the challenges that face the UK’s built environment in today’s climate. Recent urban regeneration has led to increased population densities in the UK’s major towns and cities and the associated reduction in soft landscaped areas has created design issues that require sustainable solutions.

Green roofs can counter many of these threats, however, a lack of credible independent reference literature that is specific to the design and installation of green roofs in the UK, has surely restricted the number of installations across the country.

Alumasc has been heavily involved, with a number of fellow contributors, in the development of the GRO Green Roof Code of Best Practise for the UK 2011.

The Green Roof Organisation (GRO) as a body is facilitated by the National Federation of Roofing Contractors (NFRC). The code is a clear concise guide that aims to:

1. Provide specifiers and installers with the requisite understanding of the key issues that affect the design, installation and maintenance of high quality, flourishing green roofs for the long-term;

2. Highlight the implications of different green roof specifications;

3. Standardise and clarify the terminology used to describe green roof issues and components through the publication of definitions for key terms;

4. Enable specifiers to comparatively assess the different manufacturers’ systems through the provision of guidance as to the function and relevant performance characteristics of each component within the build-up;

5. Guarantee a minimum quality standard for systems that comply with the requirements of the Code;

6. Promote the benefits of green roofs and highlight how different green roof build-ups can be tailored to prioritise specific objectives;

7. Highlight important health and safety issues that must be observed at the early design stages of a project;

8. Encourage green roof installers to undergo specialist, structured training courses to gain the expertise that will underpin greater numbers of quality green roof installations;

9. Provide for the long-term success of green roof installations by encouraging entry into maintenance contracts with the installing contractor;

10. Provide a foundation upon which further iterative developments can, in time, be based; leading to green roof guidelines that are as comprehensive as any available, including the publication of standard procedures for the characterisation of components and of required performance levels, so as to underpin the continuous improvement of green roofs in the UK.

For more information on Alumasc’s ZinCo green roof systems,click here

Firestone UltraPly TPO™ from Alumasc has been used on a new 800-place secondary school building in Melton Mowbray which has achieved a BREEAM rating of ‘Very Good’ and an EPC ‘B’ rating.

The John Ferneley College is undergoing a two-phase re-development by the Willmott Dixon Group, the first phase of which boasts an impressive new college building and landscape designed by architects and sustainability consultancy White Design Associates Ltd. The project showcases a number of sustainable features and construction techniques which have contributed to its impressive green credentials.

The Firestone UltraPly TPO waterproofing system was specified for the college roof due to its ease of installation, heat reflective and energy efficient properties. Its light coloured surface reflects sunlight before it can be absorbed and converted into heat energy, thus improving the energy efficiency of the building. The membrane can also be easily recycled, making it the perfect solution for environmentally sensitive applications.

Approved Contractor BriggsAmasco, installed 2500m² of UltraPly TPO Fully Adhered System in Light Grey. The hot-air welded seaming process results in fast, economical installation, which can be carried out all year-round in a variety of weather conditions. The application of UltraPly TPO was part of an ‘enviro-ready’ roof design, enabling the addition of sustainable features such as green roofing and photovoltaics at a later date.

Firestone UltraPly TPO combines aesthetics and outstanding seam strength with strong resistance to ultraviolet radiation and weathering. It contains no plasticizers and no halogen flame retardants resulting in outstanding resistance to UV radiation and ozone. The membrane also exhibits strong resistance to algae and fungi growth and common rooftop chemicals.

For more information on Firestone UltraPly TPO from Alumasc, download the brochure here.

A ZinCo green roof from Alumasc has been chosen for Westfield London – Europe’s largest urban shopping centre.

The excellent track record of the ZinCo systems and Derbigum Rapido waterproofing from Alumasc, made them the natural choice for this prestigious project, meeting the need for a lightweight and commercially competitive waterproofing solution.

Spanning over 149,000m2, Westfield London is a £1.7 billion development featuring an impressive mix of retail, leisure and restaurant space in West London. Westfield worked with international architects Benoy and The Buchan Group, to design and deliver the innovative curved undulating glass roof above the shopping centre, which earned the project a position as finalist in the LABC National Building Excellence Awards.  The award organisers described the roof as “part of a sustainable design that has paved the way for 21st century retail design in the UK.”

Landscape Contract Designs (LCD) of North Yorkshire installed 15,600m² of extensive and bio-diverse green roof onto the structural metal deck roof. The system features sedum plug plants which will flourish over time, offering notable ecological benefits, providing a natural habitat for plants and wildlife, whilst also helping to reduce air and noise pollution, cutting carbon emissions and assisting with rainwater retention and attenuation.

ZinCo green roofs vary from the extensive and biodiverse types used at Westfield – which require minimal irrigation and maintenance – to intensive roofs, which are suited for areas of public and recreational use and require more tending.

Derbigum Rapido waterproofing, also from Alumasc, was installed by leading building envelope contractor Prater Ltd of Surrey, for the warm roof build up.  This high performance single layer membrane gives exceptional long-term performance and durability, warranted for 25 years. Derbigum is BBA Approved and manufactured under the ISO 14001:2004 Environmental Management Standards. Furthermore, Derbigum is fire rated F.AA to BS476 Pt3 (EN1187 Pt4), the highest available rating, which allows unrestricted use under Building Regulations.

Throughout the project, Alumasc worked closely with the contractors to ensure that products were supplied to suit available crane time-slots, contributing to the successful completion of the project within deadline and budget.

For more information on ZinCo Green Roof systems, click here

For more information on Derbigum Single Layer Waterproofing, click here

Hydrotech MM6125 structural waterproofing from Alumasc has been chosen for Glasgow’s latest landmark building in a major regeneration project.

Designed by Aedas Architects of Glasgow, Anderston Phase 5 is a £56million mixed-use development from Taylor Wimpey. The impressive structure comprises 7 floors of office space spanning 98,000sq feet and a 20-storey residential apartment block, built on the former Anderston Bus Station site. Forming part of the fifth and largest construction phase of the Anderston regeneration project, the unique ‘L’ shaped building dominates the new Glasgow skyline and is one of the most prominent sights for users of the Kingston Bridge on Glasgow’s M8 – the busiest motorway bridge in Europe.

Alumasc approved installer BriggsAmasco were active in the specification of Hydrotech MM6125, which they recommended to the architects as a durable, more cost effective alternative to mastic asphalt, and which also offered the benefit of not requiring a screed.

Anderston Phase 5 is constructed over several different roof levels, parts of which are used to accommodate heavy roof-mounted M&E plant. BriggsAmasco installed a total of 2,500m² of Hydrotech MM6125 over the ballasted protected roof areas, resulting in a prime example of the design potential and aesthetics that a finished Hydrotech/Protected roof can achieve.

For more information on Hydrotech MM6125, click here

Alumasc’s Swistherm External Wall Insulation in use at Bletchley Leisure Centre – Winner of the BREEAM Bespoke Award.

Sustainable building products from Alumasc have excelled at the prestigious 2010 BREEAM Awards which recognise the UK’s top examples of ecological design.

Alumasc products were specified on no less than 10 of the 16 short-listed projects – with four of the overall winners featuring Alumasc high performance Roofing and Facades systems.

The hotly contested awards, which were presented at this year’s Ecobuild, recognise and reward the highest scoring buildings certified under BREEAM each year. Following independent assessment and certification, the successful projects all achieved ‘Excellent’ BREEAM ratings, earning the most performance credits available in areas such as energy, materials, waste and ecology.

Alumasc’s Swistherm External Wall insulation featured heavily in the winning list, having been specified on the new Bletchley Leisure Centre in Milton Keynes, recipient of the BREEAM Bespoke Award; White River Place in St Austell, winner of the BREEAM Retail Award; and Salisbury Law Court, winner in the BREEAM Courts Category.

Swistherm is a BBA approved, thin coat insulated render system, which can be finished in a choice of silicone or mineral-based topcoats. Offering outstanding thermal efficiency, Swistherm is weatherproof, eliminates interstitial condensation and reduces energy consumption. Insulation slabs are available in a variety of materials including polystyrene, mineral wool or highly sustainable natural cork for environmentally sensitive applications.

Winner of the BREEAM Industrial Award – Defra’s Veterinary Laboratory Agency Store in Weybridge – featured Alumasc’s Derbigum single layer waterproofing system. BBA Approved and warranted for 25 years, Derbigum was chosen for its exceptional long-term performance and durability. It is manufactured under the ISO 14001:2204 and EMAS Environmental Management Standards and is fire rated F.AA to BS476 Pt3 (EN1187 Pf4), the highest available rating, which allows for unrestricted use under Building Regulations.

Chris Lister, Development Manager at Alumasc, commented: “We are delighted that Alumasc products have made significant contributions to so many of these short listed and award-winning BREEAM projects. As a company, we can offer a wide variety of A+ rated solutions, allowing designers and specifiers to achieve BREEAM ‘Excellent’ and ‘Outstanding’ building designs”.

For more information on how Alumasc can help you achieve BREEAM ratings, please click here or call 01744 648400.

Alumasc are proud sponsors of the Green Roof Organisation (GRO) stand at this year’s Greenbuild Expo from 26-27 May 2010 at Manchester Central.

GRO was formed as an independent body to represent the industry trade associations and the key players in the green roof market, developing guidance for specification, design, manufacturing, installation and maintenance of green roofs.

Its 3 principal objectives are:

1. To promote the green roof concept
2. To provide suitable guidelines to manufacturers and installers
3. To recognise and promote correctly trained roofing companies

Greenbuild Expo is an exhibition and conference promoting sustainability in the construction industry and Alumasc will be present on the GRO stand for the duration of the show to provide help and advice on all aspects of green roof specification, installation and maintenance.

Visit us on stand number C8 at Greenbuild Expo

For more information on ZinCo green roofs from Alumasc, please click here.

For more information on the Green Roof Organisation, visit www.livingroofs.org

Following their recent success in The BREEAM Awards, Alumasc was celebrating yet again at the NFRC Awards in London on Friday 14th May.

This time, Alumasc’s ZinCo green roofs were the centre of attention, clinching the NFRC Green Roof Award for the exemplary installation at Rockliffe Park Hotel near Darlington in the North East.

Roofclad Systems of Durham installed 1600m² of Alumasc’s ZinCo green roof system on the new golf clubhouse at Rockliffe – located in the preserved countryside of the listed hotel building.  The project presented a challenging design brief to architects Browne Smith Baker of Newcastle, who worked closely with Alumasc’s Technical Team to create the ideal solution for the project. The location for the new clubhouse building was carefully identified to ensure it sat low down in the landscape, with the green roof blending seamlessly into the countryside, making the clubhouse almost invisible from the hotel.

A variety of wild grasses were chosen to harmonise with surrounding plant species and to complement the natural timber profile of the clubhouse facade. Requiring only a shallow growing medium, the green roof offered a much lighter option than turf, which in turn enabled the specification of more cost effective materials for use in the underlying roof structure, which, as a result, would not be required to support as much weight.

The green roof was applied over Alumasc’s Derbigum high performance waterproofing membrane, for exceptional long-term performance and durability.

Finishing close behind Rockliffe was Alumasc’s installation at Regent’s Place in London. The bio-diverse green roof was installed by Tilbury Contracts of Rainham over Alumasc’s Hydrotech MM6125 waterproofing system. The impressive terraced roof, which comprises a number of compartments to form a stunning puzzle pattern, will provide essential habitats to support the survival of some of our rare and scarce plant species, together with a natural habitat for bees, spiders, beetles and birds.

Alumasc’s Managing Director Robert Littlewood comments: “Rockliffe Park is a shining example of how green roofs can be sensitively applied in areas of natural beauty. This award is testament to Alumasc’s Approved Contractor Roofclad and our own Technical Support Team who pulled out the stops to ensure the successful delivery of such a stunning roof.”

For more information on ZinCo Green Roofs from Alumasc, please click here.

For Architects, Developers and Designers considering BREEAM ratings and green credits, the specification of a green roof can contribute to a successful assessment. Simon Poe of Alumasc explains:

The inclusion of a ZinCo green roof system on the roof and terraces at Regents Place in London contributed to its BREEAM rating of ‘Excellent’.

A range of benefits can be attained across BREEAM assessment – from water detention to energy consumption reductions and responsible materials sourcing to life cycle costing – however, the availability of credits in the ‘Land use and ecology’ section, is of most relevance to green roofs.

The exact number of credits available will vary depending on location (e.g. the re-use of land at brownfield or previously-contaminated sites) and application (e.g. schools earn credits by using green roofs in education and forming wildlife partnerships), however the majority of credits required to attain an ‘Excellent’ or ‘Outstanding’ rating can be achieved irrespective of site placement.

There are two principal stages:

1. The replacement of habitat that would otherwise be lost through the construction process – mitigating the impact of the development and protecting ecological features of the site.

2. Creation of new habitats that will enhance the ecological value of the site to provide long-term biodiversity benefit.

Green roof solutions can be devised to score credits in both categories, with the planting strategy critical to habitat creation appropriate to the wildlife habitation objectives. Schemes can be devised to include appropriate mixes of plant species to attract different wildlife.

For more information on Alumasc’s ZinCo green roofs, click here

For more information on how Alumasc can advise on BREEAM assessments, click here

A ZinCo green roof from Alumasc assisted with the BREEAM rating of Hetton Lyons School in Sunderland.

Minister of State for Schools and Learners, Vernon Coaker MP, has been talking at the recent BSEC conference about his impression of the nations schools.

He described the governments BSF programme as a “real record of  achievement” and spoke of the significant change brought about in our primary and secondary schools, touching specifically on the award winning architectural designs that make our modern school buildings “inspirational and exciting” places to be.

Mr Coaker continued “The important thing now is to bring every school building up to the standard that we want. To make them modern, light and airy and environmentally friendly.”

Alumasc’s Aqualine gutter system and Flushjoint downpipes were used on Windygoul Primary School near Edinburgh. The project earned East Lothian Council a Carbon Trust Award for Low Carbon Building.

Alumasc has long been involved in school building initiatives and we are working closely alongside a number of architectural and contract partners on some of the country’s most innovative school buildings. Alumasc’s green roofs, waterproofing systems, thermally efficient external wall insulation and recyclable rainwater systems have all been specified on educational projects to help minimise their impact on the environment.

Let’s hope that by building greener schools, the young generations learning inside them can be confident of a more positive outlook for the earth’s resources.

16 of the country’s ‘most sustainable’ buildings were recognised at the 2010 BREEAM Awards at this year’s Ecobuild exhibition in London.  ‘These buildings have comprehensively demonstrated their remarkable environmental credentials’ comments BRE Global Chief Executive Carol Atkinson.

The award-winning schemes achieved Excellent BREEAM ratings earning the most performance credits available in the areas of energy, materials, waste, water, ecology, pollution, transport, management and health and well-being.  Each development has been independently assessed and certified.

Alumasc are proud to announce that 4 of the award winning schemes had Alumasc high performance Roofing and/or Facades systems installed on them.  These were:

Bespoke Project – Bletchley Leisure Centre, Milton Keynes – using Swistherm External Wall Insulation (EWI).

Law Courts Project – Salisbury Law Courts – using Swistherm EWI  and Armaseam standing seam metal roofing.

Industrial Project – VLA Stores, Surrey – using Derbigum Flat Roofing System.

Retail Project – White River Place, St Austell – using Swistherm & Swisrail EWI.

For more details on how Alumasc’s sustainable building products can assist with your BREEAM ratings, please call 01744 648400.

Alumasc’s ZinCo Green Roof system and Hydrotech MM6125 Waterproofing in use on the internal courtyard at Ormeau Bakery

Following the unfortunate demise of Interbuild last year, the government’s first Chief Construction Advisor, Paul Morrell, has been speaking at a launch meeting for the new show BEST (Built Environment Solutions and Technologies) which premiers at Birmingham NEC in October.

In his speech, Mr Morrell was keen to tackle the subject of retrofit, reminding us that existing structures consume around 40% of the nation’s energy.

Retrofit requires close co-operation between suppliers and specifiers, and at Alumasc we are more than familiar with the processes involved. We work alongside architects and designers on hundreds of projects every year, to encourage the specification of sustainable products and systems to create healthy, efficient buildings that benefit not only the wider environment, but those living and working inside them.

The recent refurbishment of the beautiful Ormeau Bakery in Belfast into high quality apartments, is the perfect example of how new technologies are being used to improve existing structures. Alumasc’s ZinCo green roof and Hydrotech waterproofing systems created a peaceful haven on the podium roof of the late 19^th century building, which will offer recreation access to residents and a rich habitat for local wildlife.

For details on ZinCo green roof systems click here

For details of Hydrotech  click here

For Alumasc’s full range of waterproofing solutions, please visit www.alumascroofing.co.uk

Alumasc is proud to have been involved with the stunning new development from Gentoo Construction at The River Quarter in Sunderland.

Alumasc’s ZinCo green roof has created a roof top retreat for residents of the luxury apartment complex which sits on a former brownfield site and includes a bowling emporium and café bar.

Working closely alongside Napper Architects, our technical support team also designed a complete waterproofing solution for the project which presented a number of challenging design features. Hydrotech MM6125, Alumasc’s BBA Approved structural waterproofing system, was used under the green roof whilst Derbigum Rapido and Derbifoam thermal insulation board were used to create a warm roof build up. Derbigum is BBA Approved and manufactured under an ISO 14001:2004 Environmental Management System.

You can find out more about these widely specified living roof systems at Alumasc’s stand at Ecobuild – Stand 1547, Earls Court 1.

For further information visit www.alumascgreenroof.co.uk

Project Overview

Stockport Exchange is part of the £1billion pound investment to regenerate Stockport, placing it firmly on the map as one of the North West’s thriving business hot spots. Both Two and Three Stockport Exchange are Grade A office buildings, with Three Stockport Exchange having a stunning communal roof terrace.

Our objective was to deliver a solution that would not only protect these buildings from water ingress, but also align with the clients’ sustainability goals and support their overall architectural vision.

Client Brief

Muse and Ryder Architecture required a waterproofing system that would guarantee the buildings’ longevity and durability while supporting their commitment to sustainability.

Alumasc’s involvement in previous phases of the development highlights our strong and trusted collaboration with Muse and Ryder Architecture. Our proven track record in delivering high-quality reliable waterproofing solutions has earned us the confidence of these industry leaders.

Solution

Following a comprehensive evaluation of the project’s requirements, we determined that our Hydrotech Hot Melt system was the ideal solution. This specification was based on its proven track record for durability, exceptional waterproofing capabilities, and its design to last the lifetime of the building structure. With over 50 years of global use and zero product failures, Hydrotech has consistently demonstrated unparalleled reliability, making it the perfect choice for this project.

Working in Partnership

As with most new build projects, early engagement and working in complete transparency is fundamental to ensure that the correct waterproofing solution is specified based on the functionality of the area in which it is to be installed.

Maintaining a trusted, collaborative relationship with Muse and Ryder Architecture throughout the entire project lifecycle—from the early design stages to onsite support, and especially during handover and aftercare—was crucial to the project’s success. Muse was particularly impressed with the aftercare provided by Alumasc Roofing’s internal and external technical support teams.

By providing full support and maintaining regular communication and coordination throughout every stage, we were able to consistently review key milestones and make necessary adjustments as needed. This approach ensured the project was delivered according to the client’s expectations and within the required timeframe.

The partnership between Alumasc and Muse is especially fulfilling due to our shared values. Muse’s dedication to integrating social values and fostering resilient, sustainable communities aligns seamlessly with our own commitment to environmentally focussed, responsibly sourced, and ethically driven solutions.

Naomi Gornall, New Build Manager North & Midlands, says “by partnering and engaging with all stakeholders early on, we have successfully collaborated to advance greener construction practices, a responsibility we take immense pride in”.

Alumasc Innovations

We are constantly advancing our product portfolio by enhancing the building envelope with innovations such as biosolar, CO₂-neutralising membranes, and materials with increased recycled content.
Our collaborative approach with all stakeholders enables us to address challenges effectively and achieve both environmental objectives and high-performance standards.

Project Overview

This development introduces 60 new sustainable and affordable homes, specifically designed for Manchester residents and workers. Located on the former Manchester College Moston Campus, this project rejuvenates an unused site and addresses the urgent need for affordable housing in the area.

Comprising of 50 two and three-bedroom houses, with 33 designated for affordable rent and 17 for
rent-to-buy. Additionally, there will be 10 one and two-bedroom apartments, all available for social rent.

Client Brief

Watson Homes is committed to delivering sustainable developments and innovative social housing projects for their clients. As their preferred supply chain partner, we worked closely with them to create a detailed specification tailored to their project needs.

They required a flat roof waterproofing solution for the apartment block, along with coping systems and matching window sills for the housing units. These elements were designed to enhance the aesthetic appeal of the traditional pitched roof construction and make the windows stand out against the beautiful red brick exterior.

To fulfil this, we specified our Alkorplan single ply waterproofing system, known for its durability and ease of installation, along with our Skyline aluminium coping system and window sills. The coping system and sills were provided by our sister brand, Alumasc Water Management Solutions (AWMS), ensuring a fully integrated approach with expert support and coordination from a single trusted supplier.

Solution

Our Alkorplan system was the ideal solution due to its proven track record of over 45 years in delivering reliable waterproofing solutions. Renowned for its durability, Alkorplan has been a trusted solution in numerous projects within the social housing sector. Additionally, the system comes with a robust 20-year warranty, offering long-term protection and peace of mind to the client. This combination of proven performance and comprehensive warranty made Alkorplan the perfect fit for ensuring the longevity and resilience of the roofing solution at Moston Campus.

Alumasc Water Management Solutions, in collaboration with Alumasc Roofing from the early design stage, provided the parapet sloping coping system for the homes at Moston Campus. In addition, we addressed the window sill and head details, which were custom surveyed and manufactured on-site to meet the project’s specific needs. All components were designed, produced, and powder-coated to the specific RAL colour in-house, with the powder coating being BBA approved.

Building Envelope

Moston Campus represents our first successful building envelope project with AWMS for our valued client, Watson Homes. By providing a single-source solution, we streamlined the project with integrated services from Alumasc Roofing and AWMS. This approach provided seamless project coordination, expert support and service from a single supplier, and a comprehensive warranty.

Collaboration

We worked closely with our approved contractor, Enviroply Roofing, who installed the Alkorplan system to a high quality. The remaining installation was expertly handled by the team at Watson Homes. Providing durable, sustainable, and attractive dwellings that future residents will enjoy for years to come.

The development, designed by Falconer Chester Hall, signifies a transformative addition to Liverpool’s skyline, delivering 336 apartments for the build-to-rent (BTR) sector. Spanning 282,617 square feet, Pall Mall Press is a striking 22-storey tower featuring a mix of studio, one, two, and three-bedroom apartments.

The design, characterised by a concrete frame and brick façade with punch windows, seamlessly integrates into the existing urban environment. Sustainable elements, such as green roofs, rainwater recycling, solar panels, and well-lit interiors to minimise reliance on electric lighting, are key features of the development. Alongside addressing the demand for local housing, the project includes retail space and a private garden terrace for residents.

Client Brief

Our client required a durable, high-performance waterproofing and insulation solution to ensure long-term protection and enhanced energy efficiency. We specified our Alumasc Hydrotech Hot Melt waterproofing system for the main roof and recreational terrace areas. For the inset balconies, we utilised our reinforced bituminous membrane, Derbigum Black, and our Caltech QC cold-applied liquid system to waterproof the complex detailing.

To complement this waterproofing system, we incorporated XPS and cellular glass insulation. XPS provides high compressive strength and moisture resistance, while cellular glass offers superior fire resistance and thermal performance. This comprehensive approach meets the client’s needs for a resilient, efficient, and sustainable solution.

Durable Solutions

With Alumasc’s extensive waterproofing product portfolio, we can utilise various technologies to provide fully compatible waterproofing solutions that excel in both durability and performance. Hydrotech delivers a monolithic, seamless membrane that ensures watertight integrity for the lifetime of the building, while Derbigum offers robust bituminous waterproofing with excellent resistance to weathering and UV radiation. Both systems are BBA certified and hold fire classification of Broof (t4) in accordance with BS EN 13501-5.

Cellular glass insulation, renowned for its fire resistance and impermeability, offers superior thermal performance and protection against thermal bridging. When combined with our hybrid waterproofing system, these insulation materials contribute to a highly efficient building envelope, enhancing both energy efficiency and structural integrity. This combination ensures the building remains protected, well-insulated, and energy-efficient, delivering optimal performance and longevity.

The successful integration of these systems not only meets the stringent requirements set by the client but also contributes significantly to the overall efficiency and sustainability of the Pall Mall Press development. The use of innovative waterproofing and insulation solutions underscores the project’s commitment to creating high-quality, resilient housing that benefits both residents and the broader community.

This case study highlights the importance of using advanced materials and techniques in modern construction to achieve durable, sustainable, and energy-efficient buildings.

Hydrotech and Derbigum’s advanced membranes are redefining sustainable building solutions. Both are dedicated to environmental responsibility, providing products that meet stringent fire resistance standards and incorporate high levels of recyclable content.

Renowned for their durability and performance, these products contribute to waste reduction and resource efficiency through their recyclable materials. These innovations promote sustainable construction practices.

Teamwork

In this recent collaborative project, Alumasc, Falconer Chester Hall, Graham Group and Primeseal, combined their strengths to deliver an exceptional residential development. Falconer Chester Hall’s expertise in innovative and sustainable design seamlessly integrated with Graham Group’s proficiency in high-quality construction and infrastructure. Together, we alongside our trusted contractor Primeseal Roofing created a build that not only boasts contemporary aesthetics and functional design but also adheres to the highest standards of sustainability and safety. This partnership exemplified how meticulous architectural planning, robust construction capabilities, innovations and skilled workmanship can come together to exceed client expectations, resulting in a landmark development that sets new benchmarks in the industry.

Project Data:

Architect: Falconer Chester Hall
Main Contractor: Graham Group
Alumasc Registered Roofing Contractor: Primeseal Roofing Ltd

The International Finance Centre (IFC) encompasses Super Prime Grade ‘A’ environmentally rated office buildings, aligning with the Government of Jersey’s infrastructure objectives. These buildings offer high-quality and adaptable office spaces to support Jersey’s primary industry.

Providing modern and functional office spaces is crucial in supporting the growth of local businesses. Spearheading this effort, JDC is delivering a world-class business district, characterised by the highest calibre office buildings in Jersey.

IFC’s building design integrates numerous environmental and energy-saving measures, resulting in a BREEAM ‘Excellent’ rating for its initial three buildings. These buildings set a new standard for office accommodation in Jersey, boasting superior quality, design, and specifications. They offer abundant natural light, column-free floor plates, highly glazed unitised facades, and expansive public areas.

Client Brief

Construction of IFC Jersey is meticulously phased, ensuring each building is customised to meet demand
requirements. JDC stands as the pioneering local developer, having designed the first BREEAM ‘Excellent’ and ‘Outstanding’ office buildings in Jersey.

To maintain sustainability and lifecycle credentials at the forefront of the design specification for IFC 6, Reza Schuster at the ROK Group engaged with our team to identify and specify the correct single sourced solution for the new phase of the build.

Alumasc Roofing has been involved in previous phases of the development, highlighting our strong collaboration with the ROK Group. Together, we prioritised meeting all essential client requirements, emphasising efficient design, sustainability, and lifecycle credentials.

A Sustainable High-Performance Solution

Following thorough consultation with the architect and Alumasc the standout waterproofing solution was
Hydrotech, which offers versatility across various applications, including roofing, green roofs, podium decks, and structural waterproofing, making it ideal for this installation.

With a history spanning over 50 years, Hydrotech stands as a trusted solution, supported by the highest levels of certification and testing standards. Hydrotech offers a fully bonded, 100% seamless application to roofing structures. Applied as a liquid to the substrate the Hydrotech product is composed of a proprietary blend of refined asphalts and synthetic rubbers, incorporating 30% recycled content, Hydrotech ensures unbeatable waterproofing performance with a focus on sustainability.

This seamless integration mitigates the risk of leaks and water ingress, thereby strengthening the building’s defence against potential water damage over its lifespan. With its durable composition and extended service life, Hydrotech minimises maintenance requirements, enhancing the sustainability and resilience of the structure. This system was selected as the primary waterproofing solution for the project, serving as the design’s cornerstone.

Challenges

The International Finance Centre’s highly exposed position presented significant challenges in terms of location and planning.

Our technical department played a pivotal role in collaborating with all stakeholders. Consulting with architectural consultants and construction teams to address numerous intricate design elements across various roof zones. This included the flat roof areas and a sizable terrace spanning the entire perimeter of the 4th floor of the building, both featuring an inverted roof build-up with hard landscaping above.

The Alumasc Roofing Technical Team, in conjunction with our registered contractor Fox Contracts, worked closely to provide a specialised design and expertise for intricate detailing, waterproofing, and interfacing with AWMS Skyline Copings. The skilled team at Fox Contracts demonstrated exceptional workmanship, complemented by numerous installation inspections by our site technicians. Attention to detail and meticulous planning were crucial, particularly concerning roof penetrations, to minimise visual disruption while ensuring the secure installation of roof equipment above the primary roof structure.

Unparalleled Protection

To summarise, the Alumasc Hydrotech Hot Melt system with its 35-year warranty emerged as a durable, robust, and adaptable waterproofing solution for the IFC 6 building. The versatile waterproofing solution was able to provide the client with unparalleled protection against water ingress. The Hydrotech system could also accommodate the intricate design details within the roof design details with ease whilst delivering total performance.

The Phoenix Centre, nestled within the confines of Wokingham Hospital, stands as a beacon of specialised care, dedicated to administering intensive therapeutic interventions for patients dealing with complex health challenges. At the heart of the Centre’s mission lies a commitment to tailoring treatments and therapies to address the complex needs of its diverse patient base.

In light of the NHS’s concerted efforts to modernise its infrastructure and align with sustainable practices, there has been a heightened focus on updating NHS buildings across the country. This drive is not merely about refurbishing structures but also about adhering to the NHS’s proactive agenda to reduce carbon emissions and enhance energy efficiency.

In line with this ethos, Alumasc emerged as a trusted ally in the quest for sustainable solutions. Recommended by NHS Property Services North East, Alumasc was invited to lend its expertise in tackling the persistent issue of water infiltration plaguing the facility’s existing roof. This collaboration stands as a testament to the collective commitment towards ensuring that healthcare facilities not only provide exceptional care but also operate in a manner that champions environmental stewardship and sustainability.

Client Brief

The project brief encompassed a myriad of challenges that demanded meticulous attention and strategic
planning. Foremost among these challenges was the imperative need to ensure the building’s watertight integrity. Given the critical nature of the facility’s operations, safeguarding it against water ingress was paramount to maintain a safe and conducive environment for patient care.

Moreover, the project aimed to enhance the thermal efficiency of the structure, aligning with sustainability goals and optimising energy consumption. This dual focus on environmental responsibility and operational efficacy underscored the project’s significance within the broader context of healthcare infrastructure.

Compounding the complexity, the renovation and improvement works had to be seamlessly integrated into the centre’s ongoing operations, necessitating meticulous scheduling and minimal disruption to patient care routines. This multifaceted endeavour exemplified the intersection of technical expertise, operational efficiency, and patient-centric considerations inherent to healthcare infrastructure projects.

Products

After thorough discussions with the client and multiple roof surveys, it became evident that the existing roof required comprehensive refurbishment and redesign. The surveys revealed critical drainage issues, indicating improper water flow that could only be rectified through a complete overhaul of the roof’s design and the implementation of a new water drainage strategy. A series of rooflights across the 800m² expanse showed a number of failures adding to the risk of water leakage.

In response to the client’s efficiency targets and environmental objectives, Alumasc proposed the Derbigum Olivine system as the optimal solution, which perfectly aligned with the client’s requirements.

Beyond its remarkable 40-year warranty promising longevity and durability, the system significantly mitigates CO₂ emissions, playing a pivotal role in the hospitals ambition to reduce their carbon emissions.

The design of the project incorporated Alumasc roof vents, chosen for their ability to optimise airflow and address common issues like condensation build-up, moisture retention, and heat accumulation within roofing systems.

Crafted with precision and attention to detail, Alumasc roof vents seamlessly integrate with roofing membranes and other structural components. They adhere to rigorous industry standards and regulations, ensuring performance, safety, and environmental sustainability.

Beyond their technical functionality, the inclusion of rooflights serves to flood the structure with natural daylight. This feature not only enhances the architectural aesthetics but also creates a pleasant environment for patients within the centre. The infusion of natural light contributes to a welcoming and therapeutic atmosphere, promoting well-being and comfort for those using the facility.

Technical Insights

Alumasc’s innovative roofing system comprises a CO₂ neutralising reinforced APP polymer modified bituminous waterproofing membrane, supplemented by underlays, insulation boards, and air and vapor control layers.

The system’s upper layer, adorned with naturally occurring minerals, catalyses a chemical reaction upon contact with rainwater, effectively neutralizing CO₂ pollutants. This chemical conversion renders the runoff carbon-free as it reaches the drains, mitigating environmental impact.

Endorsed by BBA certification, Derbigum Olivine offers a fully warranted system with a life expectancy of 50 years. Despite the gradual reduction in olivine grain size with each reaction, these grains maintain efficacy for an impressive 30 years before complete depletion. Not only is the system exceptionally durable, but it also epitomizes sustainability, as the membranes utilised are entirely recyclable.

A Pioneering Solution

Detailed calculations performed by our team highlighted the numerous advantages of the Derbigum Olivine system when compared to traditional roofing methods. This environmentally aware roofing solution actively counters CO₂ emissions, with 1m² of olivine capable of neutralising approximately 1.75kg of CO₂. Moreover, our analysis indicated that the current roof’s U-value fell below optimal standards, necessitating an upgrade to improve thermal performance. By installing the Derbigum Olivine system with a fully designed tapered insulation scheme, the U-value was lowered to 0.1, thereby maximising energy efficiency and reducing the centre’s operational expenses.

Challenges

The project presented a plethora of challenges, particularly as the works needed to be executed while the centre remained fully operational. The essential nature of the hospital’s services rendered any interruption untenable. Addressing the improper waterflow of the existing roof necessitated a comprehensive redesign; however, the stripping of the roof had to be conducted in phased sections. Careful planning ensued after thorough investigations to strip and redesign, ensuring the delivery and installation of correct component parts, balanced amidst the ongoing operations of the centre.

The entirety of the project stands as a testament our commitment to the NHS’s ongoing strategy to enhance patient care, underscoring its commitment to collaborative efforts with certified contractors to furnish a solution that is not only resilient to future challenges but also capable of evolving with the dynamic healthcare landscape.

The Oldham Road project, envisioned by the acclaimed Tim Groom Architects, stands as a testament to innovative architectural design in Manchester city centre. Comprising 144 apartments across 12 stories, this development harmoniously integrates with its surroundings, nestled amidst historic landmarks and vacant plots.

The architect conceptualised a modern ‘mill’ building, inspired by Manchester’s industrial past as ‘Cottonopolis’, paying homage to the area’s rich heritage of printing businesses. This vision aligns seamlessly with Manchester’s Neighbourhood Development Framework (NDF), enriching the urban landscape with a blend of tradition and modernity.

A key architectural feature is the bespoke large glass rooflight, strategically installed to infuse the interior spaces with natural light. The rooflight’s louvered panelling system and its proximity to the lift overrun added further complexity to the interfaces that required waterproofing. This was easily overcome by our experienced approved contractors, Primeseal Roofing. The waterproofing detailing was achieved by using a hybrid warm roof system, comprising of Hydrotech Hot Melt and Derbigum bituminous membranes.

The facade of the structure showcases individual inset balconies, while a spacious recreational terrace adorned with a green roof fosters biodiversity and tranquillity. Planters and foliage not only provide privacy and shade but also attract wildlife, contributing to Biodiversity Net Gain, a vital aspect of sustainable urban development.

To address the complexities of the project, the architect specified a combination of Alumasc’s Hydrotech Hot Melt and Caltech QC cold-applied liquid roofing solutions. Both systems boasting BBA certification, were meticulously installed by registered contractors, Primeseal Roofing, ensuring the client’s investment in a durable, futureproof roofing solution. Backed by Alumasc’s comprehensive support services, the project symbolises excellence in design and construction, setting a benchmark for urban redevelopment initiatives.

Challenges

The Alumasc Hydrotech Hot Melt system, featuring a proprietary blend of refined asphalts and synthetic rubbers with 30% recycled content, was meticulously applied to the main field area as the cornerstone waterproofing solution for the project.

Hydrotech can be utilised in a range of applications, ranging from roofing, green roofs, podium decks, and structural waterproofing, making it an ideal choice for this diverse installation. With a proven track record spanning over 50 years, Hydrotech stands as a trusted solution, backed by rigorous certification and testing protocols.

Hydrotech ensures a fully bonded, 100% seamless application to the substrate. This seamless approach significantly mitigates the risk of leaks and water ingress, thereby safeguarding the building against potential water damage over time. The durability and longevity inherent in Hydrotech offers the assurance of extended service life with minimal maintenance requirements, contributing to the sustainability and resilience of the structure.

A late stage design modification introduced a louvre screen around the rooftop plant to obscure street-level views, posing a challenge to the existing waterproofing layout. The monolithic and forgiving nature of the Hydrotech Hot Melt system facilitated the addition of 10 steel columns to accommodate the screen seamlessly. This challenge was effectively addressed by integrating pitch pockets around each post, ensuring the integrity of the waterproofing system remained uncompromised.

In summary, the Alumasc Hydrotech Hot Melt system emerged as a robust and flexible waterproofing solution, offering unparalleled protection against water intrusion while accommodating design alterations with ease and efficiency.

Intricate Detail

The intricate nature of the facade necessitated the attachment of balustrades to the upstands, resulting in
constrained spaces that demanded a secondary waterproofing layer to accommodate field sheeting and
bracketry. In response to this challenge and to ensure comprehensive waterproofing where posts intersected the field waterproofing, we utilised our Caltech QC cold-applied detailing system.

The Caltech QC high-performance roofing system features a rapid-curing, two-component, cold-applied PMMA waterproofing solution, supplemented by insulation boards and air and vapor control layers (AVCL). With a proven track record exceeding 20 years, Caltech QC undergoes rigorous certification and testing, guaranteeing reliability and durability. Its wet-on-wet application, coupled with embedded polyester fleece, yields a seamless membrane that achieves rainproof status in just 30 minutes.

This adaptable system caters to the unique requirements of each project, offering a selection of colours and optional finishes. Suitable for both refurbishment and new build roofing and waterproofing endeavours, Caltech QC demonstrates versatility across various building sectors.

The project commenced on a vacant lot situated at the intersection of Pershore Road and Edgbaston Road, right next to Edgbaston Stadium in Birmingham.

This exciting, new residential-led mixed-use development has been thoughtfully designed to offer over 370 new build-to-rent apartments, addressing the increasing demand for such accommodation in the vicinity.

The development features a variety of living spaces, including studio apartments, one, two, and three-bedroom residences, as well as ground-floor commercial spaces encompassing retail shops, food and beverage outlets, and a fitness centre.

The combination of residential units, commercial spaces, and recreational facilities will contribute to lively and engaging street-level facades, while the design ensures that most homes enjoy east, west, or south-facing aspects and access to private courtyard spaces.

Additionally, the added amenities offer job opportunities and services for the local community, complemented by a new parking layout designed for residents. Set amidst beautiful landscaping, the architecture varies in height and aims to become a prominent landmark at this well-known location. With a fibreglass model of a full size Mini commissioned for the upper terrace. This unique and unusual feature, is a nod to the historic manufacturing ties of the Mini to Birmingham.

Brief

Architects Callison RTKL UK Ltd sought the expertise and guidance of the Alumasc team to manage the expansive 4,000m² roofing project.

It was apparent from initial design meetings that sustainability and lifecycle credentials were key to the design specification, as well as finding solutions for complex details and interface challenges.

A roofing solution was required to support the lifecycle of the building along with excellent product reputation. Given the quality, longevity, and environmental considerations required from the roofing design, the roofing system properties and warranty performance were extremely important from the outset.

Controlling Waterflow

After comprehensive discussions with the client, a combination of Alumasc’s Hydrotech and BluRoof systems were determined to be the perfect solutions for this project, both versatile systems that have a proven history across new build projects for residential, commercial, and public buildings.

By incorporating these systems within the design, Alumasc were able to offer a comprehensive and sustainable solution for water management, providing benefits that extend beyond stormwater control to encompass environmental conservation, energy efficiency, and long-term cost savings.

The Alumasc BluRoof system was incorporated throughout the design to counteract the effects of heavy rainfall. The BluRoof system is designed to alleviate flood-risk by attenuating stormwater via controlled discharge over a 24-hour period at roof level. This mitigates the effects of flash flooding and intense rainfall events, which are becoming more common as climate change is impacting on weather patterns and urbanisation is increasing.

The key feature is the ability to regulate the release of rainwater from the roof through adjustable flow control outlets, meaning it is versatile and can be used in several different applications from roofs to podiums, even combining multiple levels and larger catchment areas on roofs.

Enduring Solutions

At the core of this project lies a deep commitment to sustainability. The design seamlessly blends both hard and soft landscaping elements, incorporating extensive planting throughout the scheme. This strategic approach not only enhances the aesthetic appeal but also contributes significantly to the attainment of noteworthy Biodiversity Net Gain credentials. By promoting sustainable water practices and energy efficiency, the Alumasc BluRoof system contributes to the reduction of a building’s carbon footprint. This aligns with broader environmental goals and sustainability initiatives.

Alumasc’s Hydrotech system was specified for the inverted roof areas. Hydrotech MM6125 is a hot-applied, monolithic, fully bonded, flexible membrane which is used in buried applications. Renowned for its high-performance and adaptability, it is a popular choice for new build projects as it is extremely versatile and can be easily applied to different substrates, including horizontal and vertical surfaces. Hydrotech has an unbeatable track record of more than 50 years and is designed to last the lifetime of a building structure, it is also subject to the highest levels of certification and testing. MM6125 is a special formulation of refined asphalts and synthetic rubbers with 30% recycled content.

Futureproof Design

Durability and lifecycle costing was a major consideration to the client. The installed systems are extremely durable, ensuring a longer lifespan. This longevity reduces the need for frequent maintenance and replacements, contributing to the overall sustainability of the construction.

With unrivalled third-party accreditations for life expectancy, Hydrotech was the ideal choice for this large-scale scheme. Our approved and very experienced contractor; MAC Roofing & Contracting Ltd, delivered outstanding levels of workmanship. Working in partnership in a truly collaborative approach with all stakeholders, resulted in the delivery of an impeccable solution that will stand the test of time.

With a 35-year warranty awarded on this project, the result is a high-performance, durable, roofing system which will be enjoyed by future residents for many years to come.

Our commitment to excellence and customer satisfaction is evident in our meticulous approach, ensuring a seamless experience from start to finish.

The former Chatsworth Mill site in Gorton, Manchester has been transformed into a redevelopment
project dedicated to social housing. The development’s thoughtful design prioritises not only visual
appeal for passersby, but also long-term satisfaction for its residents.

This comprehensive scheme seamlessly integrates with its immediate surroundings, contributing positively and enhancing the character of the local area. The project will provide a total of 40 homes across four storeys, 16 two-bedroom and 24 one-bedroom apartments, with car parking facilities for all residents.

Brief

Alumasc Roofing stands as the preferred supply chain partner for Watson Homes. Over the past 18
months, a collaborative effort has taken shape, leading to the development of various project-specific
specifications that are both technically and commercially sound, while also exuding aesthetic appeal.

When Watson Homes found themselves in need of a roofing solution that was lightweight, durable, and
cost-effective, they turned to the Alumasc team. Our experienced technical expert worked closely
with the client from the early stages of design to ensure we offered the right solution for their project
needs. We did this by providing our ‘Total Design Solution’. Creating a project plan to cover all aspects
and milestones of the project from brief, solutions design, specification, installation, right through to site
management and completion.

Ultimately both parties agreed that Alumasc’s Alkorplan mechanically fixed single-ply membrane
possessed all the requisite attributes to deliver a successful outcome for the Chatsworth Mill project.

100% Waterproofing

Specifically engineered for waterproofing and roofing needs, the Alkorplan reinforced single-ply
mechanically fixed membrane finds widespread use in flat or pitched roofs across commercial, industrial,
and residential properties. It has proven to be versatile and suitable for various diverse applications,
including both new construction and roof replacement projects.

Manufactured from durable multi-layered thermoplastic 1.5mm PVC-P roofing membrane reinforced
with a glass fleece, ancillary components, insulation boards and air and vapour control layers (AVCL).
Alkorplan has a proven track record of almost 45 years and is subject to the highest levels of certification
and testing. These membranes are renowned for their resilience against weathering, further enhanced
by their ease of installation. Notably, the impeccable execution of this project was accomplished by our
registered contractors Enviroply Roofing in a remarkable timeframe of under 90 days.

The inclusion of “reinforced” in the product’s name denotes the incorporation of a reinforcement layer.
This innovative layer imparts increased strength and dimensional stability to the membrane, rendering it
ideal for mechanically fixed systems.

Given its mechanical fastening method, this type of membrane is purpose-built for secure attachment to
the roof deck or substrate, ensuring a robust and dependable roofing system.

Alkorplan membranes primarily serve waterproofing applications, showcasing exceptional resistance
to water intrusion, and effectively safeguarding the underlying structure from potential moisture-related
damage.

40 Years Life Expectancy

Alumasc Alkorplan is specifically designed to provide lasting protection over the long haul. Boasting BBA
certification, its durability is enhanced by its resilience against UV radiation, drastic temperature changes,
and harsh weather conditions. Exhibiting top-tier fire performance, Alkorplan has undergone BRoof (t4)
testing, ensuring that the Alumasc Alkorplan roofing systems are engineered to deliver reliable protection
with an anticipated lifespan of over forty years.

Requiring minimal upkeep, Alkorplan stands out as an economical, sturdy, and sustainable roofing
solution, making it an excellent fit for the Chatsworth Mill project.

Support

In our dedication to serving our clients, we offer comprehensive services including the provision of
specifications, standard and bespoke detail drawings, U-value calculations, drainage plans, and wind
load assessments, all tailored to the agreed-upon solution. We also provide ongoing support throughout
the process as needed. Our Site Technician team conducts site visits during the installation phase to track
and document progress through regular update reports. This meticulous approach guarantees that all
warranty requirements are satisfied.

Previously owned by travel giants Tui, Jetset house was used as a training centre and offices for the travel and tourism company. After being sold to a private company in January 2023, the new owners found that this 56,00 sq. ft building, located on a 2-acre site adjacent to Gatwick Airport, was in need of some renovation work.

Brief

reaching the end of its serviceable life. Alumasc were tasked with providing a cost-effective resolution to renovate this substantial 4000m² roof.

As with all our projects the client is assigned to one of our technical teams, who work closely with them to ensure that we provide the best possible outcomes for their criteria.

After lengthy consultation, and a number of conditional site surveys to understand the buildings requirements, we opted to overlay the existing roof with Alumasc Euroroof Torch-On. By using this proven system we were able to transform the existing roof to safeguard the building against future challenges.

Solution

What is Euroroof Torch-On? Used across all building sectors, Euroroof Torch-On systems are perfect for both refurbishment, new-build roofing and waterproofing projects.

Fully adaptable to meet the criteria of Jetset House, the system comprises of a premium torch applied reinforced APP polymer modified bituminous waterproofing membrane, underlays, insulation boards with air and vapour control layers.

How does it work? The membranes are formulated with a superior APP modification and heavy-duty reinforcement. These components result in a long-lasting waterproof roof that has excellent resistance to puncture and UV degradation. Specifically designed and tested to perform in the most severe conditions, Euroroof Torch-On has a service life in excess of 25 years.

Why was Euroroof Torch-On selected for this project? Due to the superior waterproofing properties and durability of the system, combined with an exceptional 25-year wear warranty, Euroroof Torch-On provided the client with the ability to restore the watertightness of the existing structure, improve the roof drainage, and thermal efficiency of the building.

Challenges

Timescales for completion were extremely important to the client. With 4000m² to complete, time was of the essence. Overlaying vast areas of the roof in a short time frame and within a specified budget, meant it was critical for our teams and our registered contractor, Inspire Contract Services Ltd, to work in tandem.

All our contractors are skilled and fully proficient with the installation of our products, which ensures there is no downtime in terms of training and product awareness. This meant works could start immediately. Additionally, our products are designed with ease of installation in mind, reducing all timescales.

Our relationship with contractor Inspire Contract Services, meant that our collaborative approach kept the client up to date with the progress of the project.

Situated in the picturesque area of Surbiton in Surrey, Edward Pinner Court is made up of 21 one bedroom and 11 studio flats. Facilities at the court include a communal room, laundry room, guest room, walkways with landscaped communal gardens maintained by residents.

The association’s Court Manager Service is an important and integral part of their approach to supporting residents. It is designed to offer support and security to those residents who need it. The service is about promoting and encouraging individuals to maintain their independence in their own home.

Brief

During routine maintenance, it was reported that some of the covered walkways linking the different areas of the site were showing signs of general wear and tear. With remedial works attempted throughout. A concern for the elderly residents. The pitched roof had several leaks and was beginning to show signs of structural issues.

Alumasc were approached to find a solution to the problem. Our technical team got to work. James Cramp Regional Technical Manager said “we used the latest technology available to us and undertook a drone survey to understand the full extent of the pitched roofing works”. We analysed the walkways to propose a solution. James adds “in addition, after a full and detailed investigation, we were able to identify that the existing pitched roof was starting to bow under the strain of the traditional heavy roof tiles. Highlighting concerns over health and safety”.

Solution

Due to Alumasc’s comprehensive portfolio, the team were able to present the client with two products working in conjunction with each other to solve the pitched roofs’ problems.

To ensure the walkways were completely waterproof, Caletch QC Balcony, with its thick, fully reinforced
waterproofing layer and a proven track record of more than 20 years, was the obvious solution.

This high-performance system comprises of a range of rapid curing two-component, cold-applied, reinforced PMMA waterproofing. Solvent free, the product is specifically designed for walkways and terraces over occupied premises. BBA Certified and available in a wide range of colours, textures and surface finishes, the team were able to fully tailor the system to meet and exceed the clients’ expectations.

To ease the structural strain on the building, the team presented Alumasc’s Airtile metal roofing system for the main roof area.

Manufactured from high quality Aluzinc Steel, Airtile Slate is extremely lightweight, in fact 7 times lighter than a traditional roof tile, this component also gives the product excellent long-lasting strength and performance, way above that of traditional materials.

100% recyclable, Alumasc Airtile is a high performing, versatile and elegant looking modern-day version of a traditional slate tile. It has all the characteristics you can expect from a traditional slate tile such as authentic finish and riven edges. However, unlike natural slate, Airtile Slate will not crack, break, chip or delaminate.

In summary, the team, together with the client, were able to select two products which solved the issues with the main roof and walkways, making them waterproof, easing the strain on the structure and providing an aesthetically pleasing and consistent look. With a 20-year warranty, the new revamped walkway can be enjoyed by the residents, plus the client can be confident in the structure for many years to come.

Challenges

As with many of our residential projects, the repairs needed to be completed with minimal disruption to the residents within the building and the surrounding area. Working closely with our approved contractor Inspire Contract Services, who undertook the works to a high level of workmanship, we were able to keep the client updated throughout every stage of the project.

Both products dramatically reduced the contractor’s installation times. Extremely quick to cure, Caletch QC can be waterproof within 30 – 40 mins per coat. Not only reducing the installation times, but it is also perfect for use in the unpredictable British weather.

As Airtile is much lighter than traditional roof tiles, installation times were reduced even further. Unlike moving heavy traditional tiles, Airtile is quick, simple, and easy to install, not only ensuring that deadlines are met, but in addition giving the client and contractors the added cost savings over the lifetime of the building.